Special Multi Coupling Systems

STAUFF’s special multi-couplings are based on our MCS Multi Coupling System and are designed to meet individual and specific requirements. Solutions are developed that are tailored to the customer’s needs in terms of design, function and integration.

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Multi-couplings customised to your requirements

Special couplings within the STAUFF multi-coupler range enable multi-couplings to be specifically adapted to applications that go beyond standardised solutions. They are based on the tried-and-tested STAUFF MCS Multi Coupling System and are tailored specifically to customer-specific requirements in terms of design, function and integration.

Customised versions of multi-couplings

Special couplings differ from the standard solutions described in the catalogue in specific respects. These adaptations relate to both the design and the functional characteristics, and enable precise integration into existing machine and plant concepts.

Typical adaptations include:

  • customer-specific labelling in the sense of private labelling

  • alternative construction or housing design

  • customised number of cables to be connected

  • customised arrangement of the cables within the coupling

  • specific design of the mounting bracket for the fixed half

  • Customised design of the parking station for the detachable half

  • Additional interfaces, for example for the integration of electrical cables

  • Designed for 1:1 interchangeability with standard market products

Structure and operating principle of 5-way multi-couplings with a device for electrical connection

5-way multi-couplings consist of a fixed coupling half on the machine side and a detachable coupling half on the attachment. Both halves incorporate 5 hydraulic coupling inserts and a precisely fitted mechanism for accommodating an electrical plug.

During the coupling process, all hydraulic lines are connected simultaneously. At the same time, the electrical connector is inserted into the designated interface. The system is securely locked in place using an ergonomic hand lever. Tool-free operation and the vibration-resistant locking mechanism ensure a reliable connection during operation.

Typical applications for multi-couplings with hydraulic and electrical systems

Multi-couplings for 5 lines with a device for electrical connections are primarily used in technically sophisticated attachments. Typical applications include equipment with integrated sensors, electrically controlled valves or condition monitoring systems.

In agricultural and forestry machinery, the construction industry, and in specialised municipal and special-purpose vehicles, these multi-couplings enable rapid equipment changes whilst maintaining a high level of functional integration.

Function and integration into hydraulic systems

Like standard multi-couplings, special couplings also enable the simultaneous, low-leakage connection of several hydraulic lines in a single coupling operation. Integration into the STAUFF MCS Multi Coupling System ensures that all lines are connected synchronously and locked reliably.

Additional requirements can be accommodated through customisation. These include, for example, limited installation space, specific ergonomic requirements for operation, or the combination of hydraulic and electrical interfaces. Integration into existing systems and changeover devices can also be implemented as required.

Advantages of custom multi-couplings

Custom couplings offer particular advantages where standardised solutions do not fully meet the requirements. Targeted customisation leads to optimised processes and a high level of operational reliability.

Key advantages include:

  • reduced set-up times thanks to optimally adapted interfaces

  • increased process reliability through clear line routing

  • minimised sources of error during frequent coupling operations

  • flexible integration into a wide variety of hydraulic systems

  • Support for bespoke machine and plant designs

Typical applications for special couplings

Special couplings are used wherever project-specific requirements need to be met or standardised multi-couplings are insufficient.

Typical applications include:

  • mobile machinery with bespoke attachments

  • Special-purpose machinery and plant engineering

  • Applications with combined hydraulic and electrical interfaces

  • Retrofit projects involving existing infrastructure

STAUFF multi-coupling data sheet

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Frequently asked questions about special couplings in the field of multi-couplings

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